Xuan Thanh Cement synchronously applies the world's leading quality management solutions

05/02/2025
Ensuring and maintaining stable product quality is always a big challenge for the cement industry in general. With the motto "Quality affirms the brand", Xuan Thanh Cement always considers this a top priority in production.

Therefore, after a thorough research process on technology, since 2017, Xuan Thanh Cement has selected and applied QCX® Workplace , a world-leading, modern and famous professional quality management solution. world of FLSmidth Group - Kingdom of Denmark into the production process. Xuan Thanh Cement synchronously applies the world's leading quality management solutions

QCX® includes many closely synchronized systems, the quality management process takes place as follows: QCX AutoSampling : Automatic sampling system. Samples are taken, packaged and transferred to the central laboratory from automatic sampling stations installed at all locations requiring quality analysis. The process is fully automated and FLSmidth claims that “This shipping technology is currently the market leader.” The advantage of the system is to help minimize the number of personnel performing sample collection and analysis, while increasing the reliability of analysis results.

QCX AutoSampling's automatic sample collection and analysis process

QCX AutoSampling's automatic sample collection and analysis process

QCX/RoboLab: The world's best cement laboratory automation system. With powerful software and modern Robots, QCX/RoboLab is a leap forward in quality management in the cement industry. After the sample is sent to the laboratory by the AutoSampling system, the smart robot will receive, prepare the sample and send it to modern analysis equipment. Samples are analyzed and results are returned in just 1 - 2 minutes, helping Xuan Thanh Cement control the quality of finished products quickly and promptly.

Smart robots and machines at Xuan Thanh Cement's Laboratory

Smart robots and machines at Xuan Thanh Cement's Laboratory

The outstanding advantage of the QCX/RoboLab system is to perform smart, accurate and fast sample analysis. The software will automatically arrange to analyze samples in the most appropriate and fastest way, helping to optimize the time to produce results. This system operates safely and reliably. Samples using analytical robots will always be consistent and accurate, helping to accurately reflect the status of product quality.

At the same time, the system operates completely automatically, helping Xuan Thanh Cement reduce human costs in production. QCX Report: Analysis results are stored here, this important data source is used for Xuan Thanh Cement's professional software to analyze and automatically adjust, in addition to helping engineers evaluate material/product quality status.

QCX BlendExpert: Advanced quality control system. Xuan Thanh Cement applies BlendExpert in raw powder quality management. The software collects data on the quality of input materials as well as analysis results of raw flour samples from the storage software (QCX Report). Along with that, using a complex algorithm designed by FLSmidth's leading quality control experts, the quality control system will make changes in the ratio between raw ingredients to ensure The raw powder after the mill always ensures quality standards.  

Technological process of advanced quality control system - QCX BlendExpert

Technological process of advanced quality control system - QCX BlendExpert

Research and practical results have shown that applying BlendExpert reduces the fluctuation of lime saturation coefficient (an important index to evaluate raw powder quality) by up to 60%. Minimizing fluctuations in raw powder quality is the key to keeping Xuan Thanh Cement's product quality always at a high and stable level.

The pioneering application of QCX® in quality control has helped Xuan Thanh Cement achieve great results such as: reducing manpower, saving fuel due to the stability of raw powder quality; Fast and accurate analysis results; Product quality is always high and stable. QCX has helped Xuan Thanh Cement thoroughly solve the quality control problem.

Up to now, Xuan Thanh Cement is proud to be the first and only unit in Vietnam to apply and operate synchronously the quality management solutions of FLSmidth (Denmark) - a supplier of goods. World leader in technology in the cement industry with 140 years of establishment and development. With a strategic and long-term vision, Xuan Thanh Cement always updates continuously and applies the world's leading modern technology to ensure green and sustainable cement production. The goal is to make Xuan Thanh Cement brand become one of the leading brands in the country in terms of quality, scale, capacity and technology.

References:

  1. QCX AutoSampling: https://www.flsmidth.com/en-gb/products/qcx-autosampling-systems#key-benefits
  2. QCX RoboLab: https://www.flsmidth.com/en-gb/products/qcx-robolab-systems
  3. QCX BlendExpert: https://www.flsmidth.com/en-gb/products/qcx-advanced-quality-control-systems
  4. QCX Software: https://www.flsmidth.com/en-gb/products/qcx-laboratory-software-cement